Leeson SM4 Series Flux Vector User Manual

SPEEDMASTER®SM2 Series Flux VectorSM4 Series Flux VectorInstallation and Operation ManualA Regal Brand

9Installation Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust

10Installation Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dus

11Installation174603 174604 1746051746511746521746531746543.2.1 Power ConnectionsDANGER!Hazard of electrical shock! Circuit potentials are up to 600

12InstallationAll three-phase models(3/PE AC)3.2.1.3 Mains connection to Three-Phase SupplyPE L1 L2 L3PE L1 L2 L33.2.1.4 Motor Connection U/T1

13Installation3.2.1.6 NEMA 4X (IP65) Input Terminal BlockFor NEMA 4X (IP65) models with integrated EMC filter and/or integrated line disconnect, the i

14Installation3.2.1.7 Dynamic Brake ConnectionsFor NEMA 1 and NEMA 4X Drives rated up to 25 HP the Dynamic Brake connections are made as illustrated

15Installation3.2.2 Fuses/cable cross-sectionsNoteObserve local regulations. Local codes may supersede these recommendationsTypeRecommendationsFuseM

16InstallationObserve the following when using Ground Fault Circuit Interrupters (GFCIs):• Installation of GFCI only between supplying mains and contr

17CommissioningControl Terminal Strip for 15HP (11 kW) and Greater Drives:62541113A13B13CTXA51214 302AOUTDIGOUT2k … 10k+10 V+12 VAINAINCOMCOMALsw1716T

18CommissioningDisplay START BUTTONRUNIn Local Mode (P100 = 0, 4, 6), this button will start the drive.STOP BUTTONSTOPStops the drive, regardless of w

11 Safety information ...32 Technical data ...

19CommissioningNOTEIf the keypad is selected as the auto reference (P121…P124 is 6) and the corresponding TB-13 input is closed, the AUTO LED and s t

20CommissioningDisplay START CONTROLThe REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or

21Commissioning4.3 Parameter settingStatus/fault messages Change ParametersStoP60.0F.AFF.UFCLErrp100p104p54160 sP194 = 0000PASS0225MM15 sMM20.012.0V

22Commissioning4.5 Parameter menu4.5.1 Basic Setup ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP100Start Control Source0 0 L

23CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP101Standard Reference Source0 0 Keypad (Local or Remote) Selects the default

24CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP108Motor Overload 100 30 {%} 100P109Motor Overload Type0 0 Speed Compensati

25CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionNote• P110 = 0, 2: Start command must be applied at least 2 seconds after po

26Commissioning4.5.2 I/O Setup ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP113Auto/Manual Control00 Terminal Strip ControlTh

27CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP121P122P123p124TB-13A Input FunctionTB-13B Input FunctionTB-13C Input Functio

28CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionWARNING!If the input dened to “Start Sequence” is opened during a sequence, t

This documentation applies to the SM2 and SM4 Vector frequency inverter, and contains important technical data and describes installation, operation,

29CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP131Preset Speed #1 0.0 0.0 {Hz} 500PRESET SPEED13A 13B 13C 13D1 X -- -- --2

30CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP140(cont)Relay Output TB-16, 170 11 Local Keypad Control ActiveEnergizes when

31CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP144Digital Output InversionUsed to invert the selections for P140 (Relay Outp

32CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP154TB-30 Scaling: Torque100 10 {%} 1000 If P150 = 5 or 6, sets the Torque (a

33Commissioning4.5.3 Advanced Setup ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP160Speed at Minimum Signal0.0 -999.0 {Hz} 1

34CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP167(1)Base Frequency 60.0 10.0 {Hz} 1500 V0112P168Fixed Boost 0.0 {%} 30.0

35CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP175DC Brake Time 0.0 0.0 {s} 999.9NoteCONFIRM MOTOR SUITABILITY FOR USE WITH

36CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP181Skip frequency 1 0.0 0.0 {Hz} 500 • Drive will not run in the dened ski

37CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP197Clear Fault History0 0 No Action1 Clear Fault HistoryP199Program Selecti

38Commissioning4.5.4 PID ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP200PID Mode 0 0 Disabled • Normal-acting: As feedback

All safety information given in these Operating Instructions have the same layout:Signal Word! (characterizes the severity of the danger)Note (describ

39CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP207Proportional Gain5.0 0.0 {%} 100.0 Used to tune the PID loop:• Increase

40CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP244Sleep Entry Mode0 0 Enter SLEEP if Drive Speed <P240For time lon

41Commissioning4.5.5 Vector ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP300(1)Drive Mode 0 0 Constant V/Hz Constant torque V

42CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP310(1)Motor Stator Resistance0.00 0.00 {Ω} 64.00 • Will be automatically pro

43CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP399Motor Auto-calibration0 0 Calibration Not Done • If P300 = 4 or 5, motor

44Commissioning4.5.6 Network ParametersCode Possible SettingsIMPORTANTNo. Name Default SelectionP400Network Protocol0 Not Active This parameter will

45CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP405Current Network Fault0 No Fault1 F.nF1 Netldle Mode2 F.nF2 Loss of E

46CommissioningCodeDisplay Range (READ ONLY)IMPORTANTNo. NameP512Heatsink Temp 0 {°C} 150 Heatsink temperatureP5200-10 VDC Input 0.0 {VDC} 10.0 Act

47CommissioningCodeDisplay Range (READ ONLY)IMPORTANTNo. NameP562Sequencer: TimeRemaining in Active Segment0.0 {P708} 6553.50

48Commissioning4.5.8 Onboard Communications Parameters 15-30HP (11-22kW)The P6xx Onboard Communication parameters are applicable to the 15HP (11kW) a

1 Safety informationGeneral DANGER! Some parts of LEESON controllers can be electrically live and some surfaces can be hot.Non-authorized r

49CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP626Network Timeout Action4 0 No action Modbus1 Stop (P111)2 Quick Stop3 C

50CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP706Sequencer: Action after Stop/Start transition or Fault Restart00 Restart

51CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP718Segment #2Digital Output State0Bit0 Relay bit = 0: OFF (De-energized)bit =

52CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionSegment #5P730Segment #5 Frequency Setpoint0.0-500.0 {Hz} 500.0 If P112 = 1,

53CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP743Segment #7Digital Output State0Bit0 Relay bit = 0: OFF (De-energized)bit =

54CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionSegment #10P755Segment #10 Frequency Setpoint0.0-500.0 {Hz} 500.0 If P112 =

55CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP768Segment #12Digital Output State0Bit0 Relay bit = 0: OFF (De-energized)bit

56CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionSegment #15P780Segment #15 Frequency Setpoint0.0-500.0 {Hz} 500.0 If P112 =

57CommissioningCode Possible SettingsIMPORTANTNo. Name Default SelectionP793End Segment:Digital Output StateBit0 Relay bit = 0: OFF (De-energized)bit

58Commissioning4.5.9.1 Sequencer ParametersWARNINGIf the input dened to “Start Sequence” is opened during a sequence, the drive will exit sequencer

5Technical data2 Technical data2.1 Standards and application conditionsConformityCE Low Voltage Directive (73/23/EEC)ApprovalsUL 508C Underwriters

59Commissioning4.5.9.2 Sequencer Parameters 2P715P716P717 1P710P711P7124P725P726P7273P720P721P7226P735P736P7375P730P731P732 8P745P746P747 7P740P741P7

60Commissioning4.5.9.3 Sequencer StatusNOTEOn the “End Segment”, the output voltage is not present until after the end segment delay P792 has expired

61Troubleshooting and Diagnostics5 Troubleshooting and Diagnostics5.1 Status/Warning MessagesStatus / Warning Cause RemedybrDC-injection brake acti

62Troubleshooting and DiagnosticsStatus / Warning Cause RemedyPdeCPID Deceleration Status PID setpoint has nished its ramp but the drive is still dec

63Troubleshooting and Diagnostics5.2 Drive Conguration MessagesWhen the Mode button is pressed and held, the drive’s display will provide a 4-digit

64Troubleshooting and Diagnostics645.3 Fault MessagesThe messages below show how they will appear on the display when the drive trips. When looking

65Troubleshooting and DiagnosticsFault CauseRemedy (1)f.HFHigh DC Bus Voltage faultMains voltage is too high Check mains voltage and P107Decel time is

66Troubleshooting and Diagnostics66Fault CauseRemedy (1)f.OF1Output fault: Ground faultGrounded motor phase Check motor and motor cableExcessive capa

Appendix AA.1 Permissable Cable LengthsThe table herein lists the permissable cable lengths for use with an SM Flux Vector inverter with an internal

Important InformationResale of Goods In the event of the resale of any of the goods, in whatever form, Resellers/Buyers will include the following lan

6Technical data2.2 Ratings120VAC Doubler / 240VAC ModelsTypePower[Hp/kW]Mains Output CurrentSM2 WattsLossSM4 Watt LossVoltage(1)Iin (120V) Iin (240V

©2013 Regal-Beloit Corporation SM2-SM4 Rev 07-13 7581S/7-13/BH Printed in the USAA Regal BrandLEESON ElectricGrafton, Wisconsin 53024 U.S

7Technical data480VAC ModelsTypePower[Hp/kW]Mains Output CurrentSM2 WattsLossSM4 Watts LossVoltage(1)IinInCLimmax(2)400V 480V 400V 480V 400V 480V1746

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive m